application
Industry application
2025/02/28
Food processing machinery
JXL precision bearings' innovative practice in food manufacturing
详细介绍：
JXL precision bearings' innovative practice in food manufacturing
[Expert in hygienic transmission solutions]
JXL has been deeply involved in the food industry, providing global food processing companies with hygienic bearing components that comply with the HACCP system. Our engineering team is well aware of the three core demands of the industry: extreme working condition tolerance, food safety compliance, and continuous production reliability. The special bearing system developed has passed ISO 21469 lubricant certification and EHEDG hygienic design standards.
Solutions for harsh production environments
Five challenges unique to food processing:
• High-pressure steam sterilization (withstands 150°C high-temperature shock)
• Acid and alkali cleaning agent corrosion (pH value 2-12 environmental adaptability)
• Wet environment protection (IP69K waterproof sealing structure)
• Microbial control (silver ion antibacterial coating technology)
• Zero pollution of metal particles (overall stainless steel structure)
▌Intelligent transmission technology matrix
JXL sanitary bearing series includes three innovative product lines:
▶ Ultra-clean bearing unit
Antibacterial polymer base: FDA-certified PEEK material with an antibacterial rate of 99.8%
Fully enclosed lubrication system: pre-installed NSF H1 grease to eliminate cross contamination
Quick disassembly structure: complete cleaning and maintenance in 3 minutes, improving CIP efficiency by 40%
▶ Heavy-duty stainless steel series
316L stainless steel base: chloride ion corrosion resistance is improved by 3 times
Self-compensating self-aligning design: ±2.5° automatic correction of installation deviation
Anti-stuck raceway: special surface treatment reduces friction coefficient by 60%
▶ Special working condition solutions
Ultra-low temperature bearing group: -50℃ environment maintains stable torque
Steam direct injection protection unit: patented labyrinth seal structure
Special type for acid and alkali environment: PTFE coating resists strong corrosive media
▌Typical scenario application breakthrough
Our technology is reshaping the food production line:
✔ Filling equipment: achieve zero pollution transmission with high-speed operation of 2000 bottles/minute
✔ Thermoforming packaging machine: withstand continuous operation at 200℃ instantaneous high temperature
✔ Central kitchen system: durability verification through daily high-pressure washing
✔ Material conveyor belt: innovative noise reduction design reduces operating decibels by 35%
▌Value creation dimension
Choosing JXL means obtaining:
✓ Compliance guarantee: full set of USDA/EC1935/2004 certification documents
✓ Cost optimization: service life is extended by 40%, maintenance cycle is up to 6000 hours
✓ Efficiency upgrade: transmission system energy consumption is reduced by 18%
✓ Risk control: failure rate within the warranty period is less than 0.3‰
Product technology pedigree
• Hygienic polymer series: JXL-SUCFL2Pro, JXL-SCF2Ultra
• Stainless steel protection group: JXL-SSBP2Aqua, JXL-SBFL2Shield
• Special coating unit: JXL-TCUF2XTreme, JXL-ECP2Max
JXL's engineering team provides full-process services from selection guidance to on-site installation, customizing sanitary transmission solutions for each food processing equipment. We promise a 48-hour emergency response to ensure that your production line continues to operate efficiently.
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