application
Industry application
2025/02/28
Chemical equipment
JXL industrial bearings enable efficient operation of chemical equipment
详细介绍：
JXL industrial bearings enable efficient operation of chemical equipment
[Core transmission expert for process industry]
JXL has been deeply involved in the field of chemical equipment for 20 years, providing special bearing solutions that meet API/ASME standards for global petrochemical and fine chemical companies. Our products have passed ISO 15848 anti-leakage certification and ATEX explosion-proof certification, and are designed for extreme working conditions such as high temperature, high pressure, and strong corrosion, helping the equipment to break through the 8,000-hour continuous operation cycle.
▌Five core challenges of chemical equipment
Solving the key pain points of the industry:
• Strong acid/alkaline medium corrosion (pH value 0.5-14 extreme environment)
• 200℃ high temperature + 5MPa high pressure composite working conditions
• Abrasive wear caused by solid particle intrusion
• Safety protection in explosive gas environment
• Zero unplanned downtime under continuous production
▌Special bearing technology matrix
JXL three major innovative product systems:
▶ Corrosion-resistant bearing series
Duplex stainless steel matrix: pitting resistance index PREN＞40
PTFE composite coating: 98% concentrated sulfuric acid resistance verified for 3000 hours
Triple labyrinth seal: IP69K protection level, particle blocking rate＞99%
▶ High-load crushing bearing group
Tungsten carbide reinforced raceway: 200% increase in impact load resistance
Self-repairing lubrication system: wear compensation accuracy 0.01mm
Hydraulic locking device: intelligent adjustment of axial preload
▶ Sealing anti-leakage unit
Airtight dynamic seal: leakage rate＜10^-6 Pa·m³/s
Magnetic fluid isolation technology: realize zero contact with media
Online monitoring interface: real-time transmission of vibration/temperature data
▌Breakthrough in typical equipment applications
Technology drives process industry upgrades:
✔ Reactor mixer: withstand long-term operation in 20% hydrofluoric acid environment
✔ Centrifugal compressor: ultra-high speed and stable operation at 25,000rpm
✔ Screw pump system: achieve 0.1μm-level sealing protection
✔ Ball mill crusher: single maintenance cycle extended to 18,000 hours
✔ Flue gas desulfurization equipment: 150℃ wet chlorine corrosion resistance verification
▌Full value chain benefit system
Choosing JXL will get:
✓ Safety compliance: meet SIL3 safety level and TA-Luft standards
✓ Energy efficiency improvement: transmission loss reduced by 30%, annual electricity saving of more than 150,000 degrees
✓ Cost optimization: maintenance cycle extended by 3 times, spare parts consumption reduced by 45%
✓ Intelligent operation and maintenance: equipped with IoT sensors to achieve predictive maintenance
Core product spectrum
• Corrosion-resistant series: JXL-CR680Hast / JXL-PTFE-XT coating unit
• High-load series: JXL-HL5000 crusher special bearing group
• Sealed series: JXL-SMAG magnetic fluid sealed bearing / JXL-ATEX explosion-proof unit
• Smart series: JXL-IoT4.0 sensor bearing / JXL-DMS digital twin system
JXL has established a chemical equipment technology center, equipped with a high-temperature and high-pressure corrosion test chamber and a 100,000-hour life acceleration test platform. We provide full technical services from material selection to failure analysis, promise 48-hour emergency response for EPC projects, and provide 5-year/100,000-hour ultra-long warranty for key components, helping chemical companies achieve the goal of long-term operation of the device.
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